BAR BENDING MACHINE

This blog aims to provide every possible detail regarding the Bar Bending Machine and its working process, construction specifications, components, features, and various construction fields that it can be used in.  

What is Bar Bending Machine?  

Bar Bending Machine is a machine that contours steel rods, TMT rebars and construction enforcement concrete rebars. Bending and angling construction reinforced concrete rebars are composite shaping and angling to construction concrete.  

Automated machines bend rods faster, more accurately, and with less human error and less time compared to hand bending.

You can use different machines to bend rods that come in different shapes and sizes. These machines can bend rods with diameters that range from 6 to 40 mm, and can bend the rods up to and including 180 degrees. Some machines can even bend the rods all the way around, completing a 360 degree bend.

These machines are fast and safe which is why people really like them. For this reason, they are most valuable to spenders in the builders and construction site manager’s industry.

Bar bending is one of the most important procedures in construction:-

Reinforced concrete construction depends on the rebars or reinforcement bars for the concrete.  While concrete can hold a lot of weight, it can’t bear stretching, which is why steel is needed. Construction beams, slabs, columns and foundations are all reinforced and supported with steel bars that are bent.

We need to make sure that the things we build properly keep everyone safe. One way we do that is by bending steel bars–in the right way. If the rebar isn’t bent and positioned properly the structure will be weak and therefore unsafe. That is why we need a Bar Bending Machine. It locks the bars at the right angle and position so that the structure is safe and strong.  

These are the sure Bar Bending Machine specs at Subhi Enterprises. (Each machine will have specs that change based on the machine’s design and capabilities.)  

Specifications:  

• Models:  GW42, GW50, and GW52  
• Bending Diameter Capacity: 6 mm to 42 mm (depends on the model used)  
• Bending Speed:  5 to 10 revolutions per minute  
• Motor Power: 3 to 4 kW (3 Phase, 415 Volt, 50 Hz)  
• Bending Angle: 0 to 180 degrees adjustable  
• Plate Diameter: 360 mm  
• Weight: 320 to 450 kg  
• Size (L×W×H):  900×750×900 mm  
• Control System:  Manual / Semi-Automatic / Fully-Automatic  
• Drive System:  Electric Motor and Gear Drive  
• Extra:  Heavy-duty steel construction  
• Manufacturing Warranty:  1 Year on Defects  

Weighing 450 kg and in relation to the construction sector, mainly rebar bending, the machines are able to perform numerous different activities.

Bar Bending Machine Characteristics:  

 

Subhi Enterprises describes the construction process of the Bar Bending Machine. Design engineers prioritized safety, user-friendliness, and uniform task execution. The following features remained the primary focus while upholding the value of the design:  

 

1. Strong Performance:  

This machine uses a high torque electric motor and high gear, allowing rapid and robust bending of thick rebars as well as withstanding extreme bending force.

 

Precision Bending

This machine bends materials to different specifications. It has great focus on uniformity and dedication, and dedication to every task. 

Strong Build

Heavy-duty steel means the machine can withstand and protect against the elements and rough and abusive use on the job site. 

Useful for Every Skill Level 

Even the most untrained operators can adjust and run the machine because the control panels are so simple.

Built for User Safety 

Every operation takes place in a protected environment that has emergency stop buttons, automatic cut-offs, and overload protection systems.  

No Issues

Maintenance can be done hassle free because of the trouble-free design which addresses the build-up of everyday wear and tear.  

Less Power Use  .

The newly optimized motor allows the machine to run power efficiently and perform all its functions.  

Portable  

The small size and built-in wheels make the machine easy to move around work sites.  

How Does a Bar Bending Machine Work?  

• Bar bending machines work on simple principles.
• Bar Placement  
• You set the TMT bar on the bending plate and it sits in between the bending pins or rollers. Each bending roller or pin is assigned a TMT bar for bending control.  
• Angle Setting  
• The bending angle is up to the operator, who can set it anywhere in the machine’s bending range.  
• Operation Start  
• After everything is set, the operator switches the motor on. This activates the bending disc that controls the bar in bending movement, which is to the pre-set angle, over the pin and wraps over the bending roller.  
• Automatic Stop  
• The machine is programmed to automatically stop the bending process, so operators can’t over bend it manually.  
• Removal 
• The bent bar will be in ready position for the operator to take it and reset the machine for the next bar.  
• Automated machines will perform bending tasks without operator intervention, and just like manual bending, automated machines will always produce the same result consistency
• Choosing the Right Bar Bending Machine  
• For our various joint ventures, we provide different kinds of bar bending machines. For the very small projects or the remote areas with no electricity, we have Manual Bar Bending Machine.
• This type is operated by one person where the user is required to turn a handle or a lever. For clients on a budget, we have Semi-Automatic Bar Bending Machine. This type is a hybrid of the previous types where a person is required to load the bar and the machine does the bending.
• This type of bending machine is appreciated by budget clients. For busy large construction sites, we have Fully Automatic Bar Bending Machine.
• These are very powerful machines and designed to bend a large number of bars with least human interventions. This type is ideal for large construction sites and the heavy industry.

Uses of Bar Bending Machines :-

• Bar bending machines are used for:  
• Building Construction  
• Bridge Construction  
• Road and Highway Projects  
• Precast Concrete Industry  
• Bar bending machines are used for various reinforced concrete constructions.  

Benefits of Bar Bending Machines :- 

• Improved Accuracy  

No human error, all bends at the needed precision angles.  

• Increased Productivity  

Time and labor are saved as multiple bars can be bent in a short time.  

• Decreased Labor Expenses  

One person can supervise multiple machines, thus, decreasing total labor required.  

• Improved Workplace Safety  

Injuries can occur when bending bars manually, which, machines can help combat.  

• Quality and Quality Control  

With consistent bends reinforcements are easier to fit and increase the overall structural strength.  

6. Cost Efficiency  

As maintenance is low, the durability, service life, and overall functionality of the machine increase.  

Bar Bending Machines Maintenance :-

• Regularly Lubricate Moving Parts.  
• Grease and oil the rotating and sliding parts of the machine.  
• Clean the Machine After Use.  
• This helps to remove the surface dust, debris, and metallic shavings.
• Checking for Loose or Damaged Electrical Parts Loose Wire Connections, Broken Parts on Motors and Damaged Switches  
• For protection against machine overload, operate the machines at reduced power. This will help keeps machines running without inter- rupting them.
• Access Checks  
• Continuously check on the machine to see what it may need so it won’t stop working.

• Why Subhi Enterprises?  

• Subhi Enterprises has bar bending machines and loves the industry, earning the trust of contractors, builders, and infrastructure companies.
• Certified machines: Compliance to ISO and CE standards.
• Market prices: Reliable and the best value consistent to the industry standards.
• After Sales: Dedicated staffs provides services and spare parts within replacement times.
• Flexibility: A model can be chosen from the several different available to fit your work.
• Prompt Delivery: Reliable and fast transport services available across all of India.  

Conclusion:-

Subhi Enterprises has bar bending machines where construction work can be completed to be exact and streamlined. For work that is done best and on time, we provides the work:-

• Construction contractors and builders appreciate the excellence and unwavering functionality of construction machinery.  
• For enhancing construction site performance and productivity, buy a construction site Bar Bending Machine. We provide reliable and sturdy construction.  

Subhi Enterprises Private Limited  

1. Phone: +91 88263 08365  
2. Email: info@subhi.in  
3. Website: www.subhi.in